Rogue Engineering Carbon Fiber Strut Tower Brace

After much development, Rogue Engineering is proud to introduce our front strut tower brace for specific BMW models.

What does a strut brace (aka stress bar or strut bar) do?
The concept of a strut bar is intended on reducing the flex between the front strut towers during hard cornering loads.  By reducing this flex, it allows suspension points to remain undisturbed, allowing for the suspension to do it's job properly.  This often gives the drive a feeling of increased stability and improved turning response, when in reality, the suspension is reacting as designed.

Who can benefit from a strut bar?
For those that may believe a strut bar is only for "track cars" or "racecars", it is also street driven vehicles that benefit from a properly engineered strut tower bar.  Whereas anyone can appreciate the ability for a front suspension to remain constant at all times, other benefits include support of the factory strut towers from "mushrooming".  These generally occurs if the vehicle hits large potholes, causing the suspension to compress completely, and then damaging the rim.  However, its not only the rim that takes the hit, but the shock tower as well.  Over time, if left unprotected, it can cause expensive sheet metal damage.

What about a rear bar?
Since the rear suspension points do not see the same kinds of forces during hard corner (when compared to the front), a rear bar is typically unnecessary in a street application.  A rear bar also tends to intrude into valuable trunk space inhibiting the full use of the cargo space.  Additionally, for those with extensive stereo modifications (such as a sub-box), a rear bar tends to get in the way.  Those companies that offer a rear bar typically do so to offer a visual compliment to the front bar.

What to look for in a strut tower brace?
When looking at a strut tower brace to give you the most benefit, it should have the following features:

• Sufficient protection of the strut tower top (to prevent "mushrooming")
• No pivots or heim-style joints to allow the bar to flex or bend, but adjustable, to allow for intention suspension changes.
  
  
• Center bar with no bends or kinks (straighter is stiffer!)
• Provide adequate underhood clearance (so not to dimple the hood)
• Allow for suspension changes (for those that frequent the track)
• Made from the best materials available (for lightweight, coefficient of thermal expansion)

Even BMW applied many of these traits to their own strut tower braces when they offered them.  For the E36 and E46 models, both used cast aluminum strut tower plates and matched them to tubular steel center bars. 

Thermodynamics:  Damn, I should have paid attention in that class!
Don't worry, you won't be tested on this subject, however it is relevant when talking about the best materials of creating the best strut tower brace.  There is a CTE (Coefficient of Thermal Expansion) for most every material so the key is to use materials that have the LEAST amount of effect when the heat increases (such as in the area of an engine compartment).

This graph illustrates the different Coefficients of Thermal Expansion (CTE) of popular materials used for strut tower braces.  As you can see, a strut tower brace made entirely of aluminum or magnesium would be most affected by the elevated temperatures of an engine compartment.  This may be fine on a strut plate, but if the centerbar were to expand, this would negate any benefit of the bar since it would change the suspension settings in a negative manner (usually increasing positive camber).  Since the heat of an engine compartment can exceed 200ºF, this would cause an aluminum or magnesium center bar to start expanding.  Simply switching the center bar to steel would cut the variation by nearly 50%. Of course, switching to carbon fiber would make the expansion virtually immeasurable. 

Carbon Fiber:  More than just modern day chrome
Whereas most would assume that carbon fiber is unnecessary in most automotive applications, it can be a high end performance oriented materials.  However, most times, it is too expensive for the average consumer.  

Case in point, the factory brace that comes standard on the $250,000 Aston Martin V12 Vanquish.  

Carbon Fiber Center bar with cast plates on an Aston Martin V12 Vanquish

Some companies will seem to go overboard with carbon fiber, to maximize its amazing strength/weight ratio to virtually cage certain portions of a vehicle.  Case in point, the 2006 Lamborghini Murcielago Roadster.

Carbon Fiber Engine Reinforcement:  FREE with purchase of $328,000 Lamborghini Murcielago!

For the Mazda RX7 owner with unlimited financial resources, there is the Panspeed brace at $2100.  A work of art, it is entirely made from carbon fiber.

Japanese produced Panspeed strut tower reinforcement ($2100 retail)

Probably one of the nicest examples of an aftermarket BMW strut tower brace was produced by AC Schnitzer, for the E36 model (not ASC+T compatible) which retailed for over $900.  Since US-spec E36 vehicles were equipped with ASC+T (traction control), this bar did not fit.  Last time we checked, this product was no longer being produced.

The ultimate in bling and function:  The ACS E36 Strut Tower Brace

The Rogue Engineering Strut Tower Brace

Rogue Engineering has been able to incorporate virtually all important aspects of a strut brace with all the performance features at an affordable price.

E46 Strut Tower Assembly	E46 Strut Tower Assembly	E46 Full Assembly
Installed on E36 M3	Installed on E36 M3	Cutaway of CF bar
Features and Benefits We use start with ACQ Heat Treated 6061-T6 aluminum for the strut base plates.  These are CNC'd to shape to ensure perfect fitment, and offering protection of the strut tower top from the road hazards such as potholes.  From there, a CNC connecting arm, elevates the center bar to the proper high.  Both of these items are clear anodized to protect the finish. The CNC connecting arm and center strut bar positively lock together without the inefficient heim-style joints or pivots.  Once secured together, they cannot move, twist or slide apart. The carbon fiber center bar is completely straight, without any bends or kinks in its path.  This offers the most resistance to compression and tensile forces. The carbon fiber used in the center bar is completely hollow and void of any additional fillers (such as fiberglass).  The aluminum ends of the center bar are secured with an aircraft epoxy with such strength that the center bar would break first, before the epoxy were to ever fail. Designed to offer adequate clearance over the engine components as well as underhood clearance.  This is especially important in E36 coupes, as the underhood clearance is the lowest of all of the E36 models.  Other strut tower braces will either put too much pressure in the hood release lever or worse, dimple the hood. Strut tower mounts completely cover the strut tower area, preventing costly sheet metal damage from "mushrooming", especially with lowered cars. Removal of the strut brace takes only minutes with simple hand tools, in the event suspension camber/caster changes need to be made for those with adjustable plates.  For those users with racing shocks with protruding center shafts, please consult with Rogue Engineering to determine if they will be interfere with the strut bar plates. Extremely lightweight (2.4 lbs. E46 version, 3.3 lbs. E36 version), it provides functionality and improves underhood appearance at the same time. Fits the following vehicles: All E36 (6 cylinders only), including cars with ASC+T All E46 (does NOT fit M3) E46 M3 version no longer available.  Please see our E46 RACEBRACE. BONUS!  FREE Rogue Power T-Shirt with purchase of the RE Carbon Fiber Strut Tower Brace!  For a limited time only!